PISTON RANGE

For the major Off-road 2 and 4 stroke applications

Buy Athena pistons on our shop online! 

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NEW RANGE

100% MADE IN ATHENA

Athena is proud to introduce a new piston range for dirt bikes, race proven parts that offer the same performance level and reliability as the OEM, at a reasonable price.
The first-class solution to replace the original piston in your motorcycle and the best choice for any rider.

DESIGNING FROM SCRATCH

These pistons are totally developed by Athena engineering team

At Athena’s R&D and Racing Dept a team of engineers, led by Giulio Bernardini, with a strong background in all forms of racing applications is fully committed to study and develop the best shapes and designs for our pistons. 


"My life has been in the pistons for over 25 years. Innovation, technology, passion and attention to details are the key ingradients in my work, which made me fall in love with the alternating motion that makes the world move" (G.Bernardini)

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In-house static and dyno testing of over 30 hours and sessions on track allows Athena to monitor and examine every detail, putting the highest attention on the skirt coating, the complex dome profiles and the optimized shirt shapes. 

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HOW IT'S MADE

All the production process is strictly followed by the technicians we have on our plants all over the world

CAST PISTONS

The gravity casting process is mainly used for the production of pistons for 2-stroke engines. It allows to adopt more complex, resistant and lightweight internal structures.

Using alloys with a high silicon content, it is possible to reduce the thermal expansion rate to which the piston is subjected during operation, ensuring a reduced piston-to-wall clearance and high performance over time.


 

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FORGED PISTONS

The backward extrusion process, simply called forging, is used for pistons for 2T and 4T engines.
It creates the supporting structure of the piston by deforming the crystal structure of the material.
It actually increases the mechanical properties such as yield strength (Rp0.2), tensile strength (Rm) and therefore allows a greater resistance to fatigue of the material.
The result is a lighter piston with an extended duration.

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Athena pistons are then precision machined on the latest, state-of-the-art CNC equipment to extremely close tolerances.

Application List_Off-road Pistons
PDF - 699.24 KB
2T and 4T Pistons Instruction Manual
PDF - 397.41 KB

TOP END PISTON KIT

The perfect combination of two essential engine components

Athena is presenting the new Top End Piston Kit including piston and dedicated top end gasket set for the main 2T and 4T Enduro and Motocross applications by Honda, Yamaha, KTM, Kawasaki, Suzuki, Gas Gas, and Husqvarna.

This single kit contains two products specially designed to work perfectly together, which provides a sense of certainty and makes for an unprecedented result!

TOP END PISTON KIT

Our teams and riders

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